Beyond Compliance: The Refinery Manager's Guide to ISO 14001 by Motasem Haddadin Nicholas P. Cheremisinoff

By Motasem Haddadin Nicholas P. Cheremisinoff

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Is presently conducting a techno-economic feasibility study in parmership with Texaco, Sasol, and Nexant for the development of one of the three demonstration early entrance coproduction plants (EECP) under the Vision 21 program. The objective is the commercialization of a coal gasification/liquefaction technology to produce ultraclean Fisher-Tropsch transportation fuels with either power, chemicals, or steam as coproducts. The proposed plant location is at the Gilberton Power Plant cogeneration facility, in Pennsylvania.

Cooling water generally contains chemical additives. These additives are typically phosphates and antifouling biocides used to prevent exchanger surface and pipe scaling and to control biological growth, which is also a fouling agent. Older refineries used toxic chromates; however, it is unlikely these are used to any extent today. While the intent is not to allow cooling water to come into contact with oil process streams, poor maintenance and housekeeping caused by leaks and spills inevitably causes contamination.

Solids recovered in the cyclones are reinjected into the gasitier, and dry ash is removed at the bottom via a discharge screw. The syngas cooling system has been the subject of study as to whether to use a water-cooled or fire-tube syngas cooler. The main reason was that the existing water-cooled syngas cooler faced fouling and corrosion problems. A conventional water scrubber system was originally used for gas cleaning, but due to blockages, fouling, corrosion, and the high operating cost of the system, Rheinbraun decided to develop a hot gas filtration system.

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